Faq's Manager
Crane/Jack Type Category Question Answer Status Actions
Jack How do I synchronize all four jacks during lifting?
  • Connect all jacks using the designated power/control cables.
  • Use the “UP” button on the master control panel of Jack No. 1.
  • Ensure claws of all jacks touch the lifting pads before lifting together.
  • Visually supervise for any height differences and correct individually if needed.

Note:-Download User Manual For More Detail .

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Jack How should I test the jacks before operation?
  • Conduct a no-load test after verifying electrical connections and gear oil levels.
  • Ensure correct alignment, check direction of motor rotation, and test limit switches.


Note:-Download User Manual For More Detail .

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Jack What should be done before commissioning a new jack set?
  • Clean components using kerosene.
  • Fill 15L of gear oil (e.g., RR-606MG or Servo Mesh SP 257).
  • Tighten bolts, clean electrical components, check gear oil levels, and perform a no-load test.


Note:-Download User Manual For More Detail .

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Jack What is the recommended lubrication schedule?
  • Weekly to monthly lubrication depending on the part (refer to lubrication diagram on Pg. 36).

  • Use Servo Mesh SP 257 for gearboxes, Servo Way 68 for screws/wheels, and Servo Gem 2 for bearings


Note:-Download User Manual For More Detail .

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Crane Main hoist up movement is not working — what's the diagnosis?

✅ Solution:

  • Check if solenoid 11MY21 is energized.

  • Inspect brake valve 7.2 for sticking.

  • Test pilot valve 17 (should be 30 bar).

  • Check spool port pressure (25–30 bar).

  • Confirm pressure at shuttle valves (5, 6, 8, 9).

  • Clean or replace solenoid, shuttle valve, motor, or brake valve as needed.

  • Resolve any air locking issues

    Note:-Download User Manual For More Detail .

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Crane Derricking not functioning in either direction — how to fix it?

✅ Solution:

  • Inspect solenoids 31MY21 & 31MY22.

  • Check relays, limit switches, wiring, and SLI status.

  • Make sure 4Mo (M2) spool operates at 30 bar.

  • Eliminate air locking.

  • Overhaul lamina brake or replace derrick motor/gearbox if needed

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Crane Auxiliary hoist is not lifting or lowering — what should I check?

✅ Solution:

  • Check solenoids 12MY21 & 12MY22 and corresponding relays.

  • Eliminate air locking.

  • Inspect spool operation with 6 bar pressure.

  • Test lamina brake condition.

  • Overhaul or replace aux. hoist motor (No. 10.1) and gearbox.

  • Confirm proper functioning of SLI system.

  • Ensure pilot pressure is adequate

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Crane Main hoist not moving up or lowering — what could be the issue?

✅ Solution:

  • Check solenoids 11MY21 & 11MY22.

  • Verify relay, limit switch, and wire continuity.

  • Test M2 valve spool (4Mo) shift with 30 bar pilot pressure.

  • Eliminate air locking in the pressure port.

  • Overhaul jammed lamina brake or hydraulic motor if faulty.

  • Check gearbox for damage; replace if needed.

  • Confirm pilot pressure is present.

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Crane Why is the pilot pressure low or nil?

✅ Solution:

  • Arrest any leakage in the system.

  • Check non-return valves (No. 37, 46) in pilot circuit (Q5 & Q9 pumps).

  • Clean and refit valves; replace if damaged.

  • Inspect flow regulator (No. 21); set flow to 15 l/min.

  • Check gauge No. 33 and replace if faulty.

  • Verify Q5 pump flow (15–23 l/min) at different RPMs.

  • Replace defective Q5 pump or coupling.

  • Adjust pressure regulator valve (No. 28) to 30 bar; replace if damaged

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Jack Mechanical The jack's lifting movement is jerky. What could be wrong?

Potential issues include:

  • Lack of lubrication 
  • Rollers too tight
  • Broken roller pins  

Solution: Lubricate properly, check roller alignment, and replace damaged pins.

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