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How do I synchronize all four jacks during lifting? |
- Connect all jacks using the designated power/control cables.
- Use the “UP” button on the master control panel of Jack No. 1.
- Ensure claws of all jacks touch the lifting pads before lifting together.
- Visually supervise for any height differences and correct individually if needed.
Note:-Download User Manual For More Detail . |
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| Jack |
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How should I test the jacks before operation? |
- Conduct a no-load test after verifying electrical connections and gear oil levels.
- Ensure correct alignment, check direction of motor rotation, and test limit switches.
Note:-Download User Manual For More Detail . |
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| Jack |
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What should be done before commissioning a new jack set? |
- Clean components using kerosene.
- Fill 15L of gear oil (e.g., RR-606MG or Servo Mesh SP 257).
- Tighten bolts, clean electrical components, check gear oil levels, and perform a no-load test.
Note:-Download User Manual For More Detail . |
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What is the recommended lubrication schedule? |
- Weekly to monthly lubrication depending on the part (refer to lubrication diagram on Pg. 36).
- Use Servo Mesh SP 257 for gearboxes, Servo Way 68 for screws/wheels, and Servo Gem 2 for bearings
Note:-Download User Manual For More Detail . |
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| Crane |
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Main hoist up movement is not working — what's the diagnosis? |
✅ Solution:
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Check if solenoid 11MY21 is energized.
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Inspect brake valve 7.2 for sticking.
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Test pilot valve 17 (should be 30 bar).
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Check spool port pressure (25–30 bar).
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Confirm pressure at shuttle valves (5, 6, 8, 9).
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Clean or replace solenoid, shuttle valve, motor, or brake valve as needed.
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Resolve any air locking issues
Note:-Download User Manual For More Detail . |
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| Crane |
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Derricking not functioning in either direction — how to fix it? |
✅ Solution:
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Inspect solenoids 31MY21 & 31MY22.
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Check relays, limit switches, wiring, and SLI status.
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Make sure 4Mo (M2) spool operates at 30 bar.
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Eliminate air locking.
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Overhaul lamina brake or replace derrick motor/gearbox if needed |
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| Crane |
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Auxiliary hoist is not lifting or lowering — what should I check? |
✅ Solution:
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Check solenoids 12MY21 & 12MY22 and corresponding relays.
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Eliminate air locking.
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Inspect spool operation with 6 bar pressure.
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Test lamina brake condition.
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Overhaul or replace aux. hoist motor (No. 10.1) and gearbox.
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Confirm proper functioning of SLI system.
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Ensure pilot pressure is adequate |
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| Crane |
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Main hoist not moving up or lowering — what could be the issue? |
✅ Solution:
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Check solenoids 11MY21 & 11MY22.
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Verify relay, limit switch, and wire continuity.
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Test M2 valve spool (4Mo) shift with 30 bar pilot pressure.
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Eliminate air locking in the pressure port.
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Overhaul jammed lamina brake or hydraulic motor if faulty.
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Check gearbox for damage; replace if needed. Confirm pilot pressure is present. |
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Why is the pilot pressure low or nil? |
✅ Solution: Arrest any leakage in the system.
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Check non-return valves (No. 37, 46) in pilot circuit (Q5 & Q9 pumps).
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Clean and refit valves; replace if damaged.
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Inspect flow regulator (No. 21); set flow to 15 l/min.
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Check gauge No. 33 and replace if faulty.
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Verify Q5 pump flow (15–23 l/min) at different RPMs.
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Replace defective Q5 pump or coupling.
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| Jack |
Mechanical |
The jack's lifting movement is jerky. What could be wrong? |
Potential issues include: - Lack of lubrication
- Rollers too tight
- Broken roller pins
Solution: Lubricate properly, check roller alignment, and replace damaged pins. |
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